E-commerce orders
Compact products that benefit from a branded opening and controlled interior fit.
Open kraft corrugated mailer box with white interior in a studio setting
Mailer & Shipping Boxes
Corrugated Mailer Box
A one-piece corrugated mailer built around product fit, folded side protection, and a presentation-ready opening for e-commerce orders, subscriptions, and launch kits.
Last updated
Starting at$0.34per unit on bulk orders
- Structure
- One-piece die-cut mailer
- MOQ
- From 50 units
Working quote
Configure your mailer
Product brief
A mailer designed around the packed product
A corrugated mailer box combines a hinged lid, folded side walls, and a front-tuck closure in one die-cut structure. It is a practical choice when the shipping pack must also create a considered opening experience. Start with the product's packed length, width, depth, weight, and fragility, not a generic stock-box size. The right clearance leaves room for the product, tissue, dividers, or a fitted insert without creating unnecessary movement.
Corrugated board uses flat linerboard around a fluted medium. Flute profile, liner choice, board strength, and box geometry should be reviewed together against the real product and route. A compact presentation mailer may favor a finer print surface, while a heavier or more demanding pack may need a different construction. EBP confirms the specification during quotation rather than making a universal weight claim.
Build the artwork around the opening sequence
Exterior panels can carry the shipping-facing design while the lid interior supports instructions, a campaign message, or a restrained color field. Artwork follows the approved dieline so folds, cut lines, closures, and quiet areas remain usable. A digital proof confirms content and position before production; a physical sample may be appropriate when color, board feel, fit, or fold behavior is critical.
What to send for a corrugated mailer quote
Share the product length, width, depth, and weight, plus any tissue, dividers, or a fitted insert that goes inside. Add the quantity, the shipping destination, and whether the exterior, the inside lid, or both carry artwork. These details let the front tuck, hinged lid, and side walls be reviewed around the product before a proof is prepared.
The standard fulfillment path starts at 50 units, with production from 7 business days after digital proof approval. Free US shipping and dieline and proof review are included at no extra charge, and nothing goes to production until you approve the digital proof.
For alternatives and adjacent formats, browse Custom Mailer Boxes. When you know the packed dimensions, quantity, artwork stage, destination, and any test requirements, request a packaging quote.
Proof points
Confirm fit and finish before the run
Digital proofing checks artwork against the dieline. Where physical fit, board feel, or fold behavior carries risk, ask whether a production-representative sample should be included in the approval plan.
- Proof trigger
- Production follows digital proof approval
- Fit review
- Use actual packed-product dimensions
Folded protection with a deliberate opening
The hinged lid, front tuck, and folded side walls form a compact corrugated pack. Dimensions, board construction, and interior support are specified around the packed product.
- Structure
- One-piece die-cut corrugated mailerFinal board grade and flute profile are confirmed against the packed product and route.
- Closure
- Front tuck with hinged lidClosure geometry follows the approved dieline.
- Board
- Kraft or white corrugated liner directionBoard construction is selected with the product weight and handling route.
- Print coverage
- Exterior, interior, or coordinated panelsCoverage depends on the confirmed construction, seams, and print method.
- Sizing
- Custom packed-product dimensionsProvide usable length, width, depth, and packing materials for fit review.
- Production
- From 7 business daysTiming begins after digital proof approval under the approved commercial rule.
Subscription shipments
Repeatable packs that organize a planned assortment and recurring message.
Launch and creator kits
Product sets where the lid interior and insert sequence support the reveal.
Apparel and accessories
Folded goods and light accessories that can be restrained with tissue or inserts appropriate to the route.
Printing that respects the structure
Place artwork on the approved dieline and keep closures, folds, label areas, and variable information clear. Interior and exterior coverage depends on the confirmed construction and print method.
- Outer liner
- Kraft or white presentation direction
- Coverage
- Exterior, interior, or coordinated panels
- Artwork control
- Dieline-based digital proof
Decisions to make before artwork
A useful quote starts with operational facts, not decoration alone.
Packed dimensions
Measure the product in its actual packing configuration, including any tissue, insert, or accessory.
Distribution route
Identify parcel carriers, retailer programs, and any laboratory test path the completed pack must address.
Opening sequence
Plan how the customer encounters the lid, product, instructions, and return or reuse information.
From product details to approved draft
The fastest path starts with complete packing and artwork information.
- 1.0
Share the packed product
Provide dimensions, weight, fragility, quantity, destination, and intended contents.
- 2.0
Confirm the construction
Review size, board, closure, inserts, print surfaces, and any testing requirement.
- 3.0
Approve artwork
Check the dieline-based digital proof and request a physical sample when the risk warrants it.
- 4.0
Begin production
Production timing starts after the required proof approval and final commercial confirmation.
Need help with structure, materials, or production planning? See how we manufacture custom packaging.
Compare board, print, and closure before the run.
The sample kit carries a $44.99 USD shipping charge, credited toward a first order. Contents, availability, credit rules, and delivery terms require Easy Box approval.
Shipping charge: $44.99. Credited toward your first order.
Request a Sample KitQuestions before production.
Find clear answers about fit, materials, and ordering below.
Provide the product's packed length, width, depth, gross weight, fragility, orientation, and any tissue, divider, insert, or accessory that must fit inside.
Interior and exterior print coverage can be reviewed against the approved construction, print method, board surface, dieline, and finish requirements.
That depends on product fragility, clearance, route, and the protective role of any insert or void fill. The completed pack should be evaluated as a product-and-package system.
Retailer programs have their own eligibility and test requirements. Share the applicable program before specification; a generated design is not automatically eligible or certified.
For the approved Mailer commercial rule, production is listed from seven business days after digital proof approval, subject to final scope and commercial confirmation.
Orders start at 50 units and scale up to 500,000 for bulk runs, with pricing from $0.34 per unit on larger quantities. Standard production is from 7 business days after digital proof approval.
A one-piece corrugated mailer built around product fit, folded side protection, and a presentation-ready opening for e-commerce orders, subscriptions, and launch kits. Each order is made to order around your packed product and artwork, and the specification is confirmed against a digital proof before production.
Explore related packaging formats.
Compare nearby products and request the format that best fits your next run.
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Build a mailer around the real packing job
Send the packed dimensions, product weight, quantity, artwork stage, destination, and any retailer or test requirement.
Add your product details to see a quote summary.