Apparel dispatch
A compact format for tees, knits, activewear, and other soft goods that do not require rigid protection.
White bio poly mailer beside folded charcoal apparel on a cool gray studio surface
Flexible Mailers
Custom Bio Poly Mailer
A custom-printed flexible mailer for apparel and other non-fragile goods, built for lower-bulk dispatch.
Last updated
Starting at$0.26per unit on bulk orders
- Minimum
- 50 units
- Production
- From 7 business days
Working quote
Configure your mailer
Product brief
What is a custom bio poly mailer?
A custom bio poly mailer is a flexible shipping bag made from plant-based compostable poly film and printed with your artwork. It suits apparel and other non-fragile goods that need a lightweight, water- and tear-resistant outer pack without a rigid carton. The bag closes with a permanent self-seal strip, so it can be packed and sealed quickly on a dispatch line.
Print is full-color CMYK on the front and back of the bag, with a matte or gloss surface finish. Because the bag is custom printed, the artwork, closure position, and print zones are checked on a digital proof before production.
Sizing and specification
Specify the usable internal width and length rather than the outside size. The finished size should leave room for the packed item, the seal strip, and a small allowance for how the contents sit. Tell the team about folded thickness, any inserts, and how the bag is packed on your line so the proposed format can be checked against your process.
Custom bio poly mailers are best for non-fragile goods such as apparel, subscription drops, packing-line dispatch, and brand launches. Products that need crush protection or a rigid shape belong in a carton or mailer box instead.
How to order custom bio poly mailers
Send the bag dimensions, quantity, print coverage, and finish preference. The standard fulfillment path starts at 50 units, with production from approximately 7 business days after digital proof approval. Free US shipping and dieline and proof review are included at no extra charge.
Compostable poly film is a different material from paper or corrugated board, so tell the team how the bags are packed on your line and which products go inside. Those details help confirm that the film, the print, and the seal strip suit your dispatch routine. For a quote, include your preferred width and length, the print coverage, and whether you want a matte or gloss finish.
Questions or ready for a quote? Contact Easy Box Packaging at hello@easyboxpackaging.com or +1 866 941 8259.
Proof points
Soft material. Hard-working closure.
The flexible structure reduces shipping bulk while the permanent self-seal closure and broad print surface keep the package ready for dispatch and brand presentation.
- Shipping
- Free US shipping
- Design support
- Dieline review and digital proof included
- Construction
- Water- and tear-resistant film
The details behind the mailer.
Specify the size, print coverage, and finish around your dispatch workflow. Easy Box pairs a plant-based compostable film concept with permanent self-seal closure, front-and-back artwork support, and a proof-first production process.
- Material
- Plant-based compostable poly filmExact composition and end-of-life guidance depend on the approved production specification.
- Closure
- Permanent self-seal stripFinal adhesive specification is production-dependent.
- Print method
- Full-color CMYKArtwork feasibility is reviewed before proofing.
- Print area
- Front and back customizationCoverage depends on size, seams, and the approved dieline.
- Surface finish
- Matte or glossPhysical finish samples can be reviewed before production.
- Resistance
- Water- and tear-resistant constructionPerformance depends on the selected film and final package configuration.
- Sizing
- Custom width × lengthUse usable internal dimensions when requesting a quote.
- Production
- From approximately 7 business daysThe estimate begins after digital proof approval.
Subscription drops
Keep launch artwork consistent across repeat fulfillment runs while changing size or coverage by project.
Packing lines
Match usable dimensions and closure position to existing pick-and-pack routines.
Brand launches
Use front-and-back print space for a focused unboxing moment without adding an outer carton.
Print decisions, made before production.
Share finished artwork or an early direction. Dieline review and a digital proof resolve print coverage, seams, and closure zones before the run begins.
- Coverage
- Front only or front + back
- Color
- Full-color CMYK
- Finish
- Matte or gloss
A production brief, not a mystery box.
The working process keeps size, artwork, proofing, and dispatch questions in one place before a run begins.
Size before price
Usable width and length keep the quote tied to the product being packed.
Artwork before production
Coverage, seams, and closure zones are reviewed on the proposed dieline.
Proof before the run
Production starts after the working digital proof is approved.
From brief to dispatch.
Every stage produces the input needed for the next, keeping product, artwork, and operations teams on the same brief.
- 1.0
Define
Send quantity, usable width and length, finish, print coverage, and packing context.
- 2.0
Review
Easy Box checks the brief, flags open production questions, and prepares the quote.
- 3.0
Proof
Artwork is placed on the proposed dieline and returned for digital approval.
- 4.0
Produce
The production window begins after the digital proof is approved.
- 5.0
Dispatch
Finished mailers are prepared for delivery under the confirmed shipping terms.
Need help with structure, materials, or production planning? See how we manufacture custom packaging.
Put the film and finish in your hands.
The sample kit carries a $44.99 shipping charge, credited toward a first order. Contents, availability, credit rules, and delivery terms require Easy Box approval.
Shipping charge: $44.99. Credited toward your first order.
Request a Sample KitQuestions before production.
Find clear answers about fit, materials, and ordering below.
The minimum starts at 50 units and may vary by size, print coverage, and production method.
The working specification uses a plant-based compostable poly film. Exact composition, disposal guidance, and certification language follow the approved material specification.
Yes. Full-color CMYK artwork can cover the front and back, subject to the approved size, seams, closure zone, and production dieline.
Production can begin from approximately 7 business days after digital proof approval. Quantity, coverage, and capacity can affect the final schedule.
Design assistance, dieline review, and a digital proof are available so print coverage and closure zones can be resolved before production.
Yes. Request a sample kit to compare material, print, finish, and closure before approving a production run.
Orders start at 50 units and scale up to 500,000 for bulk runs, with pricing from $0.26 per unit on larger quantities. Standard production is from 7 business days after digital proof approval.
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Ask about availability →Working quote
Bring the brief to the production desk.
Your working selections stay in the opening quote form. Review the brief there or compare the material with a sample first.
Add your product details to see a quote summary.